This just in: there’s is a big hole in the Thermal Mass and Buoyancy Ventilation Research Project site!
Thanks to C & T Excavation Inc. the TMBV Test Buildings have broken ground. Local and Rural Studio excavation efficiando, Tyler, completed the initial site grading and the foundation dig. Let’s take a look at how the TMBV team prepped the site for this momentous day.
Newbern’s Newest Crater
Before you can dig a hole, you’ve got to know where to dig! This is where the superheroes of construction, batter boards, come into play. Batter boards are quintessential for starting construction so they must be precise. To clarify, batter boards are temporary frames, set beyond the corners of planned groundwork at common elevations.
Typically, batter boards consist of two stakes driven into the ground with a horizontal member held between them. Next, once you’ve assembled and leveled the batter boards, you use construction string to “pull” layout lines. The layout lines are then secured to the batter boards. Layout lines cross the site either east to west or north to south, between batter boards, to indicate the foundation limits at their intersections. It’s important to note the elevation of the top of each batter board must match so when strings are pulled across the strings intersect.
The TMBV team pulled their first layout line west to east from the Supershed columns. From this line, all other layout lines are set. When all lines’ distances and intersections’ squareness are triple-checked, the team marked the initial grading limits on the ground with spray paint. The end result, with string crisscrossing about like laser beams, feels a bit like a scene from an action movie. Especially if you practice jumping over and rolling under the strings. But, of course, none of these very professional research graduate students took part in such conduct.
At the end of a long day pulling strings, the team marked their initial grading and detached all the layout lines from one side. The layout lines positions are marked on the batter boards so they can be put up and down as needed. Obviously, you can’t build with a bunch of strings in your way. After the initial site grading, the students re-pulled the strings which indicated the foundation limits, marked the corners, and Tyler began digging again. In about 6 hours time, Morrisette Campus had a brand new swimming pool and the TMBV team had a real project site.
In parallel with site groundwork, the TMBV team worked across campus on their mock-up. To mimic the SIPs walls of the test buildings, the mock-up uses 2″ x 12″ stud walls. Due to the angle of the roof and the chimneys, there was much mitering to complete and even more mitering math to figure out. The team built all the stud walls and are ready to assemble. All the especially funky parallelograms you see below are the chimney pieces. With the kit of parts complete, the team awaits columns to build upon.
Cooling Patio Design
True to the design-build spirit, the team is still designing as they’ve started building. The ground plane of the cooling patio was the subject of this week’s design charrette. The team has used, concrete side-walk pieces they intend on using as pavers. However, it is not decided yet how those pavers are arranged.
The team wants to eliminate any excessive cutting of the pavers, especially exact cutting, so they ruled out a linear pattern. They are pursuing a mosaic-like pattern that minimizes concrete cuts. However, without a full inventory of all the concrete pieces, it’s difficult to produce a realistic design. Therefore, in the coming weeks, the team will be taking stock of their recyclable materials. After this, they can start laying out patterns using a steer skid loader to move concrete pieces around.
Welcome to Winter
As mentioned in the Thermal Mass and Buoyancy Ventilation Research Project Team’s last blog post, the chill has rolled into Hale County. There is never a shortage of beautiful scenery in these parts as proven by these frosty silos. By next post the TMBV team hopes to have another gorgeous view for you; a freshly poured foundation! Here’s hoping and thanks for tuning in!
Live from a double-rainbow kissed Morrisette Campus, It’s the Thermal Mass and Buoyancy Ventilation Research Project team! Recently, as the chill rolls into Newbern, the students and faculty witnessed this heart-warming phenomenon. And if you came for the rainbows, you should stay for the structure. Hang tight to learn how the TMBVRP team is supporting the Test Buildings eight feet off the ground.
One more thing before we get on to the structure, a quick look at the Horseshoe Courtyard. During this semester the TMBV Research Project team has enjoyed working on the Horseshoe Courtyard site. Every Tuesday, project teammates Caleb and Claudia are wonderful and patient teachers to the TMBV team. The team certainly appreciates the construction experience and the time away from their computers. Go check out all of the beautiful work the Horseshoe Courtyard project team has done on their blog!
First, a quick reminder of how and why the Test Buildings are up on stilts. Because the Optimal Tuning System uses thermal mass to create airflow, the Test Buildings will expel cooled air. In the Summertime, that cooled air could be a benefit to more than just the Test Building dwellers. Therefore the Test Buildings design was lifted in order to create a Cooling Patio underneath. Here, anyone can enjoy an outpouring of chilled air. The team chose steel columns to do the heavy lifting to keep the focus of the space on the solid Downdraft Chimneys. As seen in previous blog posts, the column’s placement is dictated by the relationship to the Downdraft Chimney’s and the seating arrangement. However, the column arrangement can not just look good on paper and feel right in the mock-up, it’s got to actually, safely stand up.
Thankfully, structural engineer Joe Farruggia approved the column placement—now it was time to size the columns. Through a series of hand calculations, the team tested the stiffness of 3.5″ – 6.0″ diameter steel columns to see which ones could handle the weight of the pods. Then, Rowe took this work into Intercalc, an engineering software. Intercalce allowed him to test structural loads such as gravity loads, wind loads, live loads, and overturning forces. It turns out a 5″ O.D. steel column will be more than safe. Now, onto bracing!
Three of the four columns, per test building, are braced to eliminate excessive drift caused by wind loads on the tall faces of the buildings. Similarly, bracing the columns reduces possible deflection and improves stiffness. The column bracings, hidden in the berm walls surrounding the Cooling Patio, are 4″ x 4″ x 3/8″ steel angles. The six braced columns appear 5′ tall as they disappear into the berms while the other two are the full height of the occupiable space at 8′ tall. These taller, unbraced columns act as entrance markers.
Originally, the team believed a concrete ring beam foundation would be sufficient for fixing the steel columns, and thus the buildings, solidly to the ground. As seen in the drawing above, the ring beams would extend to catch bracing. However, the team needed to consider overturning moments, or overturning forces, due to the height and the aforementioned wind loads of the Test Buildings. Overturning moments are those applied moments, shears, and uplift forces that seek to cause the footing to become unstable and turn over. This means they needed to make sure the foundations were strong enough to keep the columns and bracing in the ground during bad storms.
Before these moments could be properly designed for, the team needed to do some soil testing. The quality, based on its compaction, of the soil is another factor in determining the necessary size, and strength, of the foundation. Jeff and Cory dug some holes and then used a penetrometer to test the soil. And who would have thought—the site has some pretty decent soil! Unfortunately, Jeff has been stuck in that hole for weeks… We miss you Jeff!
To counteract the overturning forces, the foundation changed from a ring beam to a buried slab foundation which increases its weight. Each Test Building will have its own foundation. The slab foundations secure all columns and bracing to each other as well as the ground. Below are currents drawings of the foundation, column location, and bracing connections.
The Thermal Mass and Buoyancy Ventilation team will be jumping into drainage and ground material master planning next. Translating research into design into construction has been an arduous journey. However, the pay off will be worth it when designers anywhere can use the Optimal Tuning Strategy to make building materials work as air conditioners. Thanks for reading and stay tuned!
The Thermal Mass and Buoyancy Ventilation Research Project Team have a new design approach which is moving the design along swiftly and with confidence. The team struggled to create cohesive or decisive designs, each member picking small bits of the project such as the cladding or the siting without looking at the total package. While this felt like progress, it was more of going through the motions than collaborative design. Then Andrew Freear threw them a lifeline; draw the whole building(s) in ‘a moment in time’.
The team was to design and choose the best options at that moment for cooling patio arrangement, structural system, site, cladding material, etc. Next, they were to draw and model the whole thing out, details, and all, as a team assuming the chosen parameters. After the team could really evaluate, decide what works and what doesn’t, and design again. Well, Andrew must have had something in his tea that day because the TMBVRP is now on the fast track. In the past two weeks, the developed four design iterations, built two models, and two mock-ups on Morrisette Campus. Let’s take a look at the process and where the design is now!
For the first full design, the team chose the site at the east end of the Supershed. This is a much dryer location than the previous “Two Trees” site. The Test Pods, in this arrangement, act as an extension of the Supershed by mimicking the slope of the roof. By mirroring and offsetting the pods, both rooms have a view from the doorway looking out over Morrisette campus. This offset allows for the access stair to tuck down the side. The walkway between the pods holds them apart and gives a view of the sky from underneath in the Cooling Patio.
Next, the team explored a vertical, ventilated timber siding. This open-joint cladding system shades the SIPs (Structural Insulated Panel) structure from solar heat gain and wraps both chimneys. The structure supporting the Test Pods, while elevating them 10′ off the ground, was a steel frame attached to columns. This steel frame was able to slide underneath both pods between the Downdraft Chimneys. The relatively light steel columns highlight the cantilevered pods. The 1′ thick SIPs’ floors on each pod act as one large beam able to span across the steel structure while distributing the building’s load. All of this allows for an uninterrupted space for the Cooling Patio while making the two pods appear to float.
Reviewing this iteration, the team decided the Cooling Patio head height was entirely too tall for a small gathering space. There is also little interaction with the Downdraft Chimneys in this first scheme. The project collaborators suggested the doors not be above the Downdraft Chimneys to mitigate airflow disturbance. They also pointed out that vertical cladding is less successful for shading than horizontal. With internal and external feedback the team got to work on a new design.
Iteration 2 started with moving the doors from in front of the Downdraft Chimney opening in the pods. This drove the rest of the design because the roof angle is always tied to the chimney locations. The Updraft Chimney, the one on attached to the roof, needs to be on the high side of the sloped roof. This way rain and debris cannot pool around the Updraft Chimney. Also, to distrubute airflow as evenly as possible, the chimneys need to be as far apart as possible. Therefore the Downdraft Chimneys must always correspond to the low side of the roof slope. Switching the roof angle to an “anti-Supershed” slope, allowed for the Downdraft Chimneys to move out from underneath the doors, while keeping the same mirrored, offset pod arrangement.
Whew, the team got the pod arrangement and door to chimney relationship fixed, but they created another problem: structure. The structural steel frame would no longer be able to fit in between the Downdraft Chimneys. So, the team thought to take full advantage of the structural possibilities of the very thick SIPs and attach the columns directly to the underside of the floor. While at first, they thought this would be impossible, their contact at a SIPs manufacturer told them it is done quite often on hunting blinds. “The hunting blind” will go on the long list of nicknames referring to the strange yet recognizable form of the Test Pods. The Tree House, The Periscope, The Wind Catcher….
The cladding, stair, and roof material all took a turn. While the stair and cladding changed direction, the roof material changed from membrane to metal. The roof metal also became the underside material and wrapped corresponding sides of the chimneys. The exterior cladding now acted as a fence around the outer edges of the pods while the metal appeared to wrap underneath. The Cooling Patio height dropped to nine feet, which still seemed a bit high. The team had a good feeling about iteration 2. Mostly, it directed them to give more attention to the Cooling Patio. How does it feel to be in that space? It was also time to see how these Test Pods really looked on Morrisette Campus, not just in model.
First, photomontages, collages of model photos and site photos, were created to get an estimate of just how big these pods look on site. The results are in: the pods are pretty dang big. There was also a slight column movement from the last iteration, but that’s a very boring drawing. These images really got the team thinking they needed more visualization. So it was time to build a mock-up.
This one-day mock-up tested the height of the Cooling Patio space, seating arrangements, and pod siting. The columns are accurately placed and support a frame that represents the underside of the pods. This gives the relative ceiling height of the Cooling Patio. The team first built the columns and frames to give a head height of 8′ 6″. They pretty immediately lowered it to 7′ 6″ as it still felt too generous for an intimate space of gathering.
The mock-up helped to establish an undercroft ceiling height but revealed some disfunction between all of the elements in the space. The team needed a more robust mock-up to understand how the retaining walls, seating arrangements, columns, and Downdraft Chimneys interacted. Plus, the team had a really good time building. It was off to Lowe’s for Iteration 4 and Mock-up 2.
Before getting to Mock-Up 2, let’s address lateral load. While the columns can be specified to support the weight of the buildings, what will keep the Test Pods from tipping over in the next high wind storm? For iteration 4, the idea was to tie all the columns together underground in the foundation. That foundation than extruded upward to become the retaining wall and the support for the seating. Seating as a way to gather around the cool-air chimneys, which act as spacial barriers, drove the placement of the walls and columns. The resulting design was translated to Mock-Up 2.
The biggest worry about iteration 4 was the distance between and size of the chimneys. However, sitting in the complete Mock-Up 2 space, the chimneys did not feel too crowded or large. Instead, they felt like the integral feature they are. They divided the space into three but still allowed for continuity, through access, and visibility. The space between the chimneys is more compact and private while the larger spaces at the Cooling Patio entries allow for gathering.
The ground to sky connections really began to stand out in the photomontages of iteration 4. This brought to mind both material pallet and column placement. While the team originally thought the benches in the Cooling Patio might be light, thin material, it became quite clear it should be something heavier. This way the Cooling Patio is clearly an element of the ground, while the pods are an element of the sky. This idea also brings into question whether the columns always hitting the foundation/retaining wall perfect actually makes them stand out more. A regular, orthogonal placement, while still keeping clear of the gathering space, may make the columns somewhat disappear.
The Thermal Mass and Buoyancy Ventilation Team is moving on to iteration 5, 6, 7, on and on. They are enjoying their new design process as the idea of building these two floating experiments becomes more real every day. Next up, the team is taking a deep dive into the interior of the pods. Thanks for reading and don’t forget to take it one moment at a time and STAY TUNED!
Live from Rural Studio Red Barn, it’s the Thermal Mass & Buoyancy Ventilation Research Project Team! The team, though they might come to miss the cat interns and the AC, is so excited to be back on campus. For health safety measures, the team has an entire studio room to themselves which also acts as a convenient hiding place from Andrew Freear. The TMVRP Team is being as safe as possible as they sorely missed Newbern and the Rural Studio staff and faculty. This week the team will cover their pod design process while bombarding you with design iteration images. Enjoy!
As the Wood and Concrete Chimneys chug along, quite literally, the TMBVRP team have been designing their test buildings. Like the Mass Timber Breathing Wall team’s nearly completed test buildings, the TMBV test buildings apply their research at a small building scale. After some initial testing, the TMBV test buildings can be used as 3rd-year accommodations. The Studio calls the funky dorm rooms for 3rd-years on Morrisette campus “pods.” In true Rural Studio fashion, the design of these pods is an iterative process, but must always be grounded in what is necessary for the experiment. Now, science experiments are not only driven by the hard data we might get out of them. Many experiments are experience-based, especially when trying to describe a phenomenon to the public. Think about going to a science museum, touching the electrified ball and your hair shooting up from your head. Static electricity makes a lot more sense to you when you experience it rather than if you had read data and looked over graphs explaining it. The design of the Thermal Mass & Buoyancy Ventilation pods revolves around both data and experience production. A main objective of the Thermal Mass & Buoyancy Ventilation Research Project, while being rigorously tested for data currently, is for inhabitants to experience the comfort of the cooling and ventilation effects. Let’s journey through TMBV Pod design as the team tries to focus on both experiment and experience!
When massing the general size of the pods, the team can use the Optimal Tuning Strategy app. From the app the team knows the amount of surface area needed for the thermal mass, the thermal mass thickness, and the size of the ventilation openings based on the information they input which is how much ventilation, temperature change, and height the pods need. General massing schemes are quickly generated from these design parameters. The team is creating massing schemes for two to three pods, one with concrete thermal mass walls and one or two with wood ones. These massing schemes also explore whether to share walls in a multi-unit pod or separate the pods to highlight the material difference within. As long as these massings can fit the app outputs, a 3rd-year, a bed, and the sensors we need for testing that’s all of the design work to be done, right? Nah. While these are sleeping quarters for students, they are also examples to the public of how spaces that utilize thermal mass and buoyancy ventilation can feel.
To create a peak TMBV experience, the team is elevating the pods! This will allow for a gathering space underneath the pods where anyone can sit and enjoy the cool air being naturally pumped out of the spaces above. The TMBVRP team calls it, the “Cooling Patio.” Here, students, faculty, or clients interested in the system can experience the effects of TMBV without lingering too long in a 3rd-years dwelling. It also highlights one eventual goal of the work; naturally cooled public spaces enjoyed in the Black Belt. The Cooling Patio is located underneath the buildings because the TMBV system operates in downdraft during the day. This means during the day the air is pushed out of the lowest opening as opposed to at night when the air is pushed out of the highest opening. Therefore in a typical building, you would not need to elevate the structure above the ground, you simply need a low and a high ventilation opening. The TMBV Pods’ ventilation “top and bottom” openings are so literal for both the quality of the experiment and the Cooling Patio.
Why the pod is elevated may now be clear, but why do some of these drawings have such tall chimneys? The exaggerated Chimneys are an experiential detail like the elevation of the spaces. They are not necessary for the experiment or the TMBV strategy to work. A typical building would not need tall Chimneys to utilize Thermal Mass and Buoyancy Ventilation, just as they would not need to be elevated. The tall chimneys are specific to the Thermal Mass and Buoyancy Ventilation Research Project Pod as they highlight the ventilation created by the passive strategy. This is another detail, like the cooling patio, that will work as an experiential demonstration of the research. Increasing the overall height of the structure, beyond what surface area is needed, highlights the ventilation aspect of the system. The elongated chimneys do not increase the amount of air ventilated through the spaces, it does increase the speed of the air as it exits the spaces. The faster the air exits the interior space into the cooling patio, the cooler the patio space will feel. Think of it as the difference between being hot with a fan and without. Moving air always increases the cooling effect and therefore the cooling experience. This increased airspeed will help with explaining how Thermal Mass and Buoyancy Ventilation works as visitors and users will be able to clearly feel the cool air rushing out. Now, the design is focused on three main outcomes: replicating the experiment so TMBV works effectively at building scale; providing a comfortable and useful space for sleeping and demonstrating; and creating a space below the buildings in which people can gather and experience the strategy working for long periods of time. What comes next is siting and about 1,000 other details.
Siting began by looking at various locations around the Super Shed and the existing pods. The Team began exploring the pods as stand-alone buildings. Next, the team explored how they could utilize the roof and structure of the Super Shed. While investigating stand-alone sites, the team also did some surveying of the Super Shed. Both options have benefits. A stand-alone structure would allow for greater height, not being capped by an existing roof, so a more generous cooling patio space and higher airspeed into that space. The existing roof of the Super Shed, however, would provide constant shade and rain protection making it a very similar environment to the Chimney Experiments in the carport at HomeLab. Both have experiential and experimental benefits that the team is still exploring.
The Thermal Mass and Buoyancy Ventilation Team has a lot of hard work ahead, but nothing makes it better than being back in the Red Barn. Seeing the old and new faces of Newbern, even from a social distance, is exciting and motivating. Thanks for Tuning in!