It has been a rollercoaster, but the end is here! The Horseshoe Courtyard team is departing and is officially handing over the beautiful, outdoor space to Project Horseshoe Farm!
The last two weeks of site work were a mad dash to wrap up all things. During this time the team poured the concrete for the final sidewalk, spread the last four tons of slate, finished the brick pad, completed electrical, installed the flashing for the porch, and finally cleaned up the site. Whew!
“The team is incredibly thankful for the opportunity to have worked on this amazing project and for all the help and support that it received from the university, the Studio, our friends from the other teams, the community, and the client over the last year to finish!” ─ Caleb & Claudia
The Horseshoe Courtyard Project Team is bringing even more concrete to a blog near you! The team started to dig the footing for the concrete wall at the North end of the site. And, without fail, they ran into more old, buried brick and concrete foundations. Of course they also found dead metal pipes.
These foundations are from the old structures that used to occupy the site. Nevertheless, that did not stop the team from digging the footing to the right depth. They smashed the foundation remnants while carefully avoiding breaking the waterlines.
Snow in Hale?
As much of the country experienced frigid temperatures last week, so did Greensboro, AL. Last Tuesday night, the site was blanketed with a thin layer of snow! Thankfully there was no damage to the project. Just these snowy pictures of the Horseshoe Courtyard.
One Corner Left!
The end of the bricklaying is approaching! The team only has the northwest corner of the brick pad to finish. At the moment, the bricks on the west side reach past the grinder pump, once some plumbing work gets squared away, the remaining bricks can be placed and sanded. After that, all that’s left for the pad is the metal edging, which is already on-site, ready to be installed!
A Continuous Railing
For most of the elevated walkway, there are metal frames that serve as railings, with cables spaced out every two inches. However, on the south end of the walkway, the team perforated the back half of the metal screens, to allow the screens to double as railings. The cables span the same length as a railing, meaning one set of cables covers two of the screens.
When installing the cable in the southernmost point, the team used special masonry anchors that attach to the brick wall. In order to make sure the holes for these anchors were drilled in the correct spot and equidistant, the team used a metal jig. To hold the plate jig in the correct spot while drilling, the team screwed some blocking pieces into the masonry wall. Once the perforation holes were cleared of debris, the anchors were tapped into the wall and the hardware piece that holds the cable in place could be attached. And lastly, after cutting the cables to length, they were tensioned with the fastener that attached to the screens.
Out of sight, Out of Mind
If you’ve been keeping up with the blog for a while, this infamous grinder pump cover has come up for months now. And you are probably curious as to what all the fuss is about. Well, here you have it!
In the last post, the metal frame was seen installed in place. Most recently, the “tabs” that are held up by the threaded rods were attached, and the cover lifted into place. In the images above the process of this installation is seen.
First, the metal plate tabs were placed at the correct height and held in place with a nut and washer, while tack welded in place. Second, the washer and nut were removed, and the excess threaded rod ground off, and the plate fully welded to fill the gap. Third, the surface of the plate was ground smooth and clean. Fourth, the remaining debris was cleaned off and the welds covered with spray paint. Last but not least, the team and friends placed the cover once the paint has dried!
It’s time to thread the ropes through the Horseshoe Courtyard Project steel screens. Before all the rope could be installed, it was necessary to prep the lengths of rope per screen panel. Each tall screen consists of five segments that need 75 feet of rope. The shorter screens need 37 feet. Once the set of ropes was ready, a segment of rope was feed through the perforations and the first knot formed. Once that run of rope was threaded through; A wire stretcher was used to pull the whole segment taut while the last knot was tied. Then the excess rope was cut and carefully burned at the end, to keep it from unraveling.
Different types of knots were tested to secure the rope to the bottom of the screen before the panels were infilled. The criteria for the type of knot chosen included both aesthetics and ease of replication. consequently, the team chose the Double Overhand Knot ( close-up above).
Soon after the rope was finished in each screen panel, one or two people began to train the jasmine vines to wrap and climb the ropes. The jasmine was trained by carefully untangling the vines and twining them around then ropes. From time to time, flagging tape was tied around the vine and it’s rope to hold it in place while it grows up to its new home.
Grouting the footings
On a Tuesday morning, with the help of the TMBV team, the footing plates were grouted. The forms were re-used from the previous grouting job, on the tall screens.
A few days after the grout set, the Horseshoe Courtyard team, the 3rd-Years, and Mason filled the trench with soil for the vines. When the trench was filled about halfway, a new PEX line for the spigots was laid. Once the spigots were in place the rest of the PEX was buried with more soil.
All Trees Planted!
The day is finally here, the day where all thirteen Natchez Crepe Myrtles are happily and fully transplanted!! After many weeks of anticipation, digging, and moving dirt, one can see how the courtyard is transformed by the trees. For now, beautiful shadows are cast by the tree branches; however, it is easy to imagine the day when the tree canopy creates much-needed shade on a summer day.
This week, the team unloaded 22 super-sacks of slate, from Rockmart Georgia! Half of these sacks consisted of “Trail Mix” which makes up the first two-inch layer of material. And the “Mini chips” that will be the top two inches are the finish grade. While both generally look the same, the Trail Mix has fines, which function as mulch, while the Mini chips are less powdery, compact better, and decreases the chances of weeds going through the surface. The team, and helpers, set to spreading and hand tamping the first layer of slate around the recently planted trees. While students spread the slate, they placed markers between the trees to ensure that the site continued to slope towards the north end of the site.
Lighting talks and studies
One of the important aspects of the courtyard is its flexibility in usage; both throughout the seasons, as well as at different times of the day. Keeping that in mind elevates the importance of lights in the courtyard. Luckily, the Studio had a visit from Thomas Paterson, a lighting consultant from Mexico City’s LuxPopuli! Thomas showed a couple of projects he and his office has worked on, how they approach lighting design, and some strategies the team could test out in the courtyard. After the lecture, everyone headed to the courtyard site to see those strategies applied to the existing lighting mock-up.
Trench for north screens
As the team moved further north on the site, they had to consider the implications of having a trench separating the spaces. Consequently, before the team planted the trees, they moved the sand for the brick pad by the tall screens. And before the Bobcat could no longer be driven in, bricks and slate were relocated beneath the trees. Shortly after that, Tyler returned to the site one last time, with his Mini-excavator. In one morning’s time Tyler and Ashton, his assistant, dug up the trench and hauled off the excavated dirt from the site. Simultaneously, students salvaged close to a hundred bricks, from the pile of dirt coming out the trench. Many were previously part of foundation walls for the buildings that used to be on the site.
After Tyler left, students quickly prepared the reinforcement of the concrete. While tying the rebar, the team made sure that it matched with the placement of the metal footings for the screens. They did so, like always, by pulling batter board lines across space.