cmu

Bathhouse Back in Business!

Hi everyone and welcome back to the newest edition of the Rural Studio Bathhouse blog! We hope that everyone had a happy holiday season and is having a great new year so far. It has been a very busy month for the Bathhouse team. We are excited to share what we are up to.

picture of 4 PVC pipes with faces drawn on them
Team in PVC form

In studio over the past month, we have had some really extraordinary reviewers. We are especially grateful to Andrew Berman from New York City and our good friend Marlon Blackwell from Arkansas. They have both helped tremendously with the treatment of spaces and materiality on the interior of the Bathhouse!

Marlon Blackwell sketching on drawing
Marlon sketching with us

On site, we are very excited to be pushing quickly toward the pouring of our raised concrete floor slabs. The team is working hard to get all the plumbing in place to be ready to pour. We are also beginning the process of building the formwork for the edges of the slabs.

We started the process by working through the underground pipes. Then, we marked out all the pipes on the ground, indicating where they would run under the breathing wall pods. We also marked where they would intersect with our CMU walls. The team went to town digging once everything was marked out. With the help of a few new, brave 5th-year friends, the digging under the breathing wall pods didn’t take long at all!

picture of finished trenches
Finished trenches!

With the help of Steve and his tools, we were also able to drill all the holes for the pipes to run through the CMU walls.

student drilling through cmu wall
Drilling holes for plumbing through CMU walls

Once the trenches were in place, we began to dry fit all the underground pipes and level them with sand to the necessary slopes.

After dry fitting everything, we worked piece by piece to glue it all together. As of this blog post’s writing, everything has all been glued together! The team will test all the underground lines to make sure there are no leaks in the coming days.

We also picked up the metal beams and decking that will support the slabs and have been preparing them for installation.

We sanded and painted the beams. With Steve’s help and working with his tools again, we were also able to cut the beams to size. And he was able to make the notches in the CMU walls where the beams will sit.

Once the beams and decking are in place, we will install the rest of the plumbing in each crawlspace. The formwork will also begin to go up around the edges of each structure, helping support the cantilevering edges of the slabs. The team is currently working on the design of the formwork and has built a mock-up of one possible support.

Although the main focus has been getting ready for the slab pours, the team has not lost sight of the next major step in the project: the stacked wooden walls! We have also built a table, which we lovingly call the “jig table,” in order to be ready to go with the walls as soon as the concrete is done. It will help us the rest of the project with assembling the stacked modules for the wood walls.

The table will provide a surface to align all the pieces of wood together, allow us to be clamp and fasten them together, and offer stability when we drill the holes for the threaded rods to run through.

picture of finished jig table
Completed jig table!

Thanks for following along and reading this update. We hope that when we speak again, we will officially be done with the slabs and working toward the construction of our wood walls!

student joking with clamp on head
Silly Ambar, clamps are for the wood!

– Rural Studio Bathhouse Team

Carla, Ambar, Ashley, and Logan 

It’s a Block Party at the Bathhouse!

Hello Dearest Reader,

Welcome back to the Rural Studio Bathhouse blog. We are so very sorry that we have not provided an update in a while, but we are excited to share the hard work and progress we’ve made recently!

The team poses on site
Jumping for joy because we are finally out of the ground!

When we spoke last, the bathhouse team had just finished with the footings for the outdoor shower. The plan was to continue with the construction of the outdoor shower as the mock-up, before starting work on the rest of the bathhouse.

However, the team, along with Rural Studio instructors, decided to move forward with the foundations for the rest of the building. This would allow the team to be completely out of the muddy ground before the rainiest parts of the winter. This would also allow the block mason to construct all the CMU block walls for the Bathhouse at the same time, which is a big deal!

Image of typical foundation wall detail
Typical Bathhouse Foundation to CMU wall to Slab Detail

So, after spending some time working through drawings and details for the foundations, we got to work. First, we set up batter boards and pulled strings to mark the foundations on the ground. Then, we bent and cut all the pieces of rebar needed for the footings and assembled the rebar cages outside of the trenches while we waited to dig.

Once we were good to go, our friend Tyler Hochstettler from C&T Excavating Inc. came out to Newbern and helped us dig the trenches for the rest of the Bathhouse.

Students pose on site
Thumbs up for Digging Day!

After the excavating was done, we moved the rebar cages into the trenches and poured our concrete footings!

In the middle of preparing drawings and working on site, we also made a mock-up of one of our showers to fully understand the scale of the space. With this mock-up, we used a rainfall shower head and tested heights of the shower head to understand what was comfortable. It also allowed us to see the areas where water would be splashing and landing in the shower. This helped us realize we needed to consider the wall-lining material for the shower, and we learned that the higher the shower head was, the higher the velocity and pressure of the water would be when it hit a person.

Finally, we are very excited to reveal that back on site, we have concrete blocks, as of this week! Our concrete block foundation walls for the whole Bathhouse were constructed by our friend from Newbern, James Harris, and his wonderful crew.

We worked with the crew to install vertical rebar for support as they built the walls. Currently, we are working to fill all the cells that have rebar in them with mortar. We are so excited to see the building finally coming to life and growing up right before our eyes.

Our goal is to finish all the block walls before we take a break from site for the holidays. Once we return in the new year, we will be hard at work preparing formwork and getting all the plumbing roughed-in in preparation for the pouring of our elevated concrete slab. We will also begin testing the stacking of our wood modules for our wall assemblies.

completed block walls
Completed CMU foundation walls
picture of block walls
The outdoor shower!

Thanks so much for reading and following along with the very exciting progress being made at the Bathhouse. We hope you all have a great holiday season, and we will be back with more updates after the new year!

– Rural Studio Bathhouse Team

Carla, Ambar, Ashley, and Logan