designbuild

I’m Floored

It’s been a minute since you’ve heard from the Patriece’s Home team.

We last left them in the middle of their window installation, and since then they’ve finished! The fenestrations definitely gave the home its facial features and the wonderful Pella-donated windows filled the interior with beautiful light. 

The team also installed the Pella-donated exterior doors. The doors have integrated windows to give the home even more exterior daylight and now the team can lock up the house when they leave for the day. 

With such lovely natural light, the team met with designer Thomas Paterson of Lux Populi again to finalize a complementary artificial lighting plan. The group selected fixtures and bulbs that won’t attempt to replicate daytime light but give a different type of warm cast and task light for differing interior program.

With the stairs complete, it was easier for the team to bring tongue-and-groove plywood to lay the subfloor within their attic truss. 

Once the subfloor was complete, the team could then finally finish their interior framing! The upstairs rooms have taken shape, and the team got very excited about the possibilities for flexible room at the top of the stairs. 

They also put half-inch plywood along the interior walls of the stairs to later attach a durable layer of tongue-and-groove cypress boards. With a surface to cast light on, the team got even more excited about the exterior light from the windows at the top and bottom of the stairs. 

With all the walls established, the group began looking toward wall fillers in preparation to enclose them with drywall (and with endless miscellaneous blocking). 

We enjoyed installing the downstairs shower and upstairs bathtub base. From there, the team began fitting together the PVC drain, water, and vent system to the stub outs connections from the main drain in the concrete slab. 

With the chunky PCV filling the walls, the group began routing flexible PEX tubing through the house. These water supply lines connect to their various fixture stub outs in the bathrooms and kitchen. 

Then it was time for electrical boxes and outlets to find their place in the wall. With the supervision of some expert help, the team installed the two electrical units. These separate outlet boxes offer the opportunity for power to be individually accessed and maintained. With all the wire strung, the house is ready to be plugged into the meter on the temporary power pole outside. Just like decorating for the holidays. We might as well: the house is already green. 

Speaking of holidays, Soup Roast snuck up on the team so fast! The four tidied up for the visitors and started the special day’s project tour with a quick presentation of their home. The crowd got to wander around the home. It’s safe to say it was well received! 

The team has a lot to be thankful for in their second holiday season at Rural Studio. The opportunity to build, the wonderful community that supports them, delicious food, and a home now ready for insulation and drywall! Check back here in the new year for more big updates on Patriece’s Home!

Truss Us, Things are Stair-ting to Frame Up

Welcome back! Patriece’s Home is finally starting to look like a house! With the foundation work complete, the “leftovers” team started to move on up.

Before framing, the students installed the termite flashing, anchor bolts for their front porch column, and sill gaskets to reduce air infiltration between the slab and the pressure treated base plates. 

Then the walls flew up! The team, along with Steve Long (5th-year studio faculty), finished framing the exterior walls and interior bearing walls in two hot Summer days. All of the walls were secured and braced, then the students began making headers for the porch walls and interior closet wall. Looks like this team has liked “stick”ing around Hale County!

And what’s THAT?!? BOOZERBEAM™ out of Anniston, AL, donated a 3.5” x 9.25” x 10’ glulam (glued laminated wood) beam for the team to use as the header in their kitchen! Two students drove to Anniston to pick it up and it works perfectly. A HUGE thank you to the fine folks at BOOZERBEAM™!

As the students were nailing in the top plates that attach all the walls together, the truck arrived with their roof trusses! The team then wrapped their framing in their bottom layer of ZIP sheathing.

The next day the team waved goodbye to Patriece’s children on their first day of school and had a successful morning putting up the trusses! After six hours working on scaffolding, and thanks to the help of Shane Jackson and his crane, the students got to climb down and surprise! It’s a house! The home now stands tall and dignified. Patriece’s kids had a great surprise when they came back at the end of the day. 

Since that glorious day the team has been putting blocking in the six foot gap in the trusses and within the exterior walls to so they can begin sheathing the building. The Patriece’s Home team is drying the home in as they get reinvigorated with a new fall semester and new class of Rural Studio students! 

Make A List, Check It Twice

Welcome to Summer in blazing Hale County, Alabama! The heat and humidity have set in and the team is hard at work preparing to break ground. Before we can start, we have a few things to smooth out: details, deconstruction, and a mock-up. 

The next steps are to begin expanding the current foundation footings and replacing the columns. First, we will need to deconstruct some of the pavilion as it currently stands. In order to understand the deconstruction/reconstruction process better, we have created a storyboard of the process, sketching out each step, while also showing where each piece of equipment will be on site at each stage.

students working
The team sketching out the construction process

In preparation, we have been regularly meeting with our structural engineer, Joe Farruggia, to finalize structure calculations. We also recently met with JAS Design Build (Seattle, WA) to get feedback on the framing model that we have been utilizing to understand the process of framing our structure and had a visit from architect Dan Wheeler (Chicago, IL).

Meeting with the JAS Design Build team about framing strategies

JAS Design Build’s team confirmed that we are on the right track and offered some suggestions on how to manage a cantilever using lookouts that extend out to help reach the “knife’s blade edge” detail. Meanwhile, Dan challenged us to study how the steel skirt at the base of the column will come together and how the lighting design of the base relates to the overall concept.

Reviewing designs with Dan Wheeler

Soon we will construct a large-scale mock-up (which is a right-of-passage here at Rural Studio) that helps the team practice details at a one-to-one scale. We have begun to finalize the details of the finished roof and ceiling materials. The mock-up gives us an opportunity to test the metal and new details, while also practicing pouring concrete footings, building a column, and testing lighting.

Tune back in next time for an update from the team. Until then, stay hydrated, it’s hot out here!

Can You Dig It?

Last time we talked, the team was preparing to get into the ground, so let’s dig in!

As soon as the team returned from graduation, we wrapped up our mock-up construction. We then stepped back and reflected on our details, figuring out what worked and what needs improvement. It was exciting to get a sneak peek at what’s to come for the actual units. Simultaneously, we started site prep!

First up on site, batter boards! (The drawing doesn’t stop in studio people!) Batter boards are a way for us to draw in real life. Each colorful string pulled across our site represents a line in one of our CAD drawings. Using a combination of strings and wooden stakes, we’re able to create a very precise footprint of the units on the ground. This helps us know exactly where to excavate the trenches for our footings as well as the final height of the CMU block wall.

Speaking of footings, we determined the appropriate footing size for the porch’s 14’ overhang. Pouring a really robust footing allows us to expose the thin “spaghetti” trusses marching along the porch header while still taking into account the uplift that may occur at the columns.

With all of our site prep up and going, we’re ready to dig. Cross your fingers and toes, and with any luck, we’ll be up and out of the ground in no time. Until then, over and out.

very cute kittens
The team also gained a few helping paws on site. Meet Okra, Duo, and Mouse!

New Leftovers in Hale’s Kitchen

Howdy from the Moundville Pavilion team! Recently, we were on a nonstop train ride as our final official semester of college came to a close with Pig Roast festivities, Executive Reviews, and graduation. And soon, construction will begin! Woohoo!

Pig Roast

Presenting our boards at Pig Roast on the site behind the pavilion

Rural Studio’s Annual Pig Roast was a hit! The team presented the final design to friends, family, and alumni. Thank you to all who came out and celebrated with us and a very special shout-out to Hank Koning and Julie Eizenberg for speaking at our Pig Roast graduation ceremony.  

Posing in our “I love Rural” Pig Roast shirts
Section drawings explaining the pavilion’s relationship to the surrounding campgrounds

Executive Review Part 2

Following Pig Roast, the team had their final Executive Review with Justin Miller, Rusty Smith, David Hinson, Emily McGlohn, and Judith Seaman. The reviewers provided much-needed feedback to help move the project forward as we prepare for construction.

Discussing the details of the pavilion roof and ceiling

Moving Forward

In addition to all the celebration and reviews, the team has been meeting with the Studio’s structural engineer, Joe Farruggia, to finalize the column design, and Bill Zahner, of Zahner Architectural Metals, for some advice on aluminum panel systems that are appropriate for our ceiling and roof.

We graduated!

We’re officially Auburn alumni!

See ya next time! 

Sincerely,

Official leftovers of Hale’s Kitchen.