details

A Site in Site

The Patriece’s Home team continues to present, question, revise, and present again their designs and research for an adaptable, two-story home. Visiting architects from across the country helped the team see opportunities to make an even better design!

The team decided to keep a defined room for living on the first floor that is open to the entryway and kitchen. This led to establishing two closed off rooms upstairs for bedrooms and an open space at the top of the stairs for more nuanced uses. For example, a desk could make it a study or office space, or a twin bed could turn it into a fifth bedroom. The team also realized that there is a 6-foot tributary area between the doubled-up trusses for the stairs, so they widened the dormer so that the open space can benefit from its light and the nook it creates.

However, when the team mocked up the dormer flashing detail, they began to question whether the benefits of the dormer could be achieved without the complexities created by breaking the roof plane.

That’s when help arrived from Mike Newman of SHED Studio and Katrina Van Valkenburgh of the Corporation for Supportive Housing (CS), both based in Chicago, IL. Mike suggested using a skylight to bring light upstairs without breaking the line of the roof. Katrina also suggested the team spend more time looking closer at the kitchenette and entryway to add opportunities for more storage in this home’s tight design. The visitors stayed a second day to host a mini workshop with the team and mock-up the skylight and storage. The outcome was the idea of having the skylight and window next to each other on the second floor—one for light and the other for framing the view as someone ascends the stairs.

Immediately after Mike and Katrina left, the team began preparing for the Studio’s go-to guy for masterful details, Dan Wheeler of Wheeler Kearns Architects in Chicago, IL, “Detail Dan”. The team showed him 1:1 detail drawings for the dormer and skylights, then drawings on how those changes might affect the cladding strategies for the house. They also discussed possible ways the interior stairs can be finished with a heftier material to show their significance to the home and to combat wear on this heavily used surface. Dan reviewed the team’s eave details and gave advice about the construction and expression of home’s exterior. Dan also suggested that the team streamline their window strategy by using the same few windows throughout the home, aggregating them in different ways to create repeatable details.

After all this helpful discussion, the team concluded that a low, wide window without a dormer already gives the upstairs significant light and excellent sitting views in the nook space.

As an appreciated change of pace, the team lugged out their equipment and spent a day surveying their home’s site! They found out that the slopes drain well and that it is located on a road with lots of other houses nearby (good for the corner porch and a gable end approach).

Now there’s always more to do for the upcoming Executive Review in mid-March! We will get see where the home is best placed on the site and how the team is designing the foundation. They will keep drawing those 1:1 details and fine tuning the home’s systems to get the house to its best thermal performance come summer or winter! Thanks for the read, and come back soon!

three students pose in front of their drawings pinned up for review

Back to Our Roots

Spring has sprung, which means Spring Break is quickly approaching! But before we hang up our overalls for a much needed break, we’ll be cranking up production on the Moundville Pavilion project in preparation for the mid-March Executive Review.

Gettin’ Conceptual

A big part of our decision-making process has been based on the refinement of the project’s concept. We went back and looked over our initial reading and analysis of the site and the previous team’s design to better articulate why we were making our decisions.

diagram explaining concept of reflection and blending
This diagram explains the concept of reflection and blending.

Our concept starts with the desire to not be an object on the landscape, and instead be more a part of the landscape by taking cues from the surrounding forest and blending in. By doing so, we give reverence to the site and work to draw the eye away from the pavilion and instead focus it on the surroundings. The pavilion is also all about the gradient that is found in a forest of trees, going from a heavy, sturdy base, to a light canopy that reaches to the sky and lets light touch the ground below. 

drawing looking at gradient created by surrounding landscape
This drawing depicts the gradient created by surrounding landscape.

Reviewers, Mock-ups, Drawings, Oh My!

The design has been gradual and ever changing in conjunction with the last revolving door of reviewers we’ve hosted for the month. We had a short visit from Larry Scarpa, from Brooks + Scarpa based in Los Angeles, CA, who gave a lecture and questioned the team on how the project can be more cohesive from top to bottom. Mike Newman of SHED Studio and Katrina Van Valkenburg of the Corporation for Supportive Housing (CHS), both based in Chicago, IL, provided input on the column design dilemma and asked the team to build quick and easy mock-ups of all of our column ideas to better understand their implications.

Finally, we had Dan Wheeler from Wheeler Kearns Architects, based in Chicago, IL, come out and take a look at how the project’s details have been progressing. Dan encouraged the team with his knowledge of the various ways we can detail the pavilion and how to embody the points of our concept. Dan led a charrette asking the team to take a step back and draw the overall concept with relation to the park, while also zooming in to the various ways we can have the column details emphasize the heavy-to-light design.

presenting to dan wheeler

+ February views around Hale County

I Just Gantt Do It, Captain!

Want to get the low-down on details for Myers’ Home? Look no further! These kids have broken ground, but that doesn’t mean their work stops in studio. The team has focused attention on details the last few weeks with site work interspersed.

Details are drawn full scale, reviewed, drawn again, and again

Draw it big!

In true Rural Studio fashion, every inch and corner is designed with intention and iteration. While the first aim is to keep the home warm and dry, these layers can meet all sorts of ways. It’s these joints that will also give the house a language. It can read as planes, solids, thin, thick, anyway through the treatment of joints and surfaces.

Drawing details full scale allows the team to grasp the size of the materials they’re specifying. The team can trace vapor and water barriers through the wall sections to find gaps.

Breaking the Shell

Myers’ Home is a protected shell, as such any punctures must be deliberate. The exposed edges created when the shell is pierced are strengthened against environmental elements. To evaluate the layered seals to the punctures, the team has drawn every opening connection in the home.

Myers’ Home team is currently designing a window system that is more durable and efficient than common windows in this context. This system will combine a fixed window for lighting, smaller fiberglass operable window for ventilation, and a window AC unit with a universal sleeve.

Ventilation, light, and AC concentrated to puncture points

Grouping these elements reduces punctures in the shell to single pre-fabricated unit that will be produced with precision in a shop, like cabinetry. A shop-built cypress “box” will hold the pieces together and be far more dimensionally stable than typical stud framing.

A review of the shop-built window system with Dan Wheeler

The team reviewed these details with Dan Wheeler of Wheeler Kearns Architects and adjusted accordingly. Next up, mockup! The students will build the refined window unit in the shop with the intention that it be used in Myers’ Home. Another 1:1 mockup is being designed as a small scale replica of the home’s details. It is a reference library where the team will test flashing, siding, and roof details.

The Big Move

To begin regular site work Myers’ Home team needs to know just what they’ll be doing each week. This means writing and updating a Gantt Chart, the comprehensive calendar of the project’s construction.

A weekly schedule annotated by the team
Myers’ Home Gantt chart in Red Barn, edited by week with site work and order details

They also must identify just what tools they’ll need. Building process is drawn from surveying through drying in — when the home is enclosed and weather-sealed. And in cartoon form!

Meanwhile, tools have been inventoried and assigned to newly organized tool trailers. If nothing else, a team can control the state of its tool trailer.

Myers’ Home is leaping into a fresh Hale County spring with high hopes! Until next time.

Madeline, Judith, and Riley: jumping for joy.

On Recent Occurrence and Activity

Greetings, dear reader! A lot has happened since my last journal. Springtime in Hale County is always busy with excitement as the weather improves. Short and cold days gradually turn sunny and quietly cheerful. The cows are particularly pleased as their fields begin to turn green again with fresh and tasty grass. Cats like myself take to basking. The students welcome the shift. Jeans are replaced with jean shorts, toboggans with sun hats. Moral appears to be high. What follows is a synopsis of recent events.

View to Field by Reverend Walkers Home

Ground Breaking News

My crew has been hard at work pushing the design of Reverend Walker’s Home to a new level of detail. Progress is swift and we look forward to breaking ground within the coming days. But before the shovel meets the dirt, there is a lot of rigorous preparation that needs to happen to ensure a smooth process. The team has been putting together a series of construction sets ranging from batter board drawings to plumbing documentation.

Batter board plan
batter-boards documentation
Jig for footings drawing
pier bracket jig

Last week, our friend and mentor, Steve Long, joined us on site to put up our batter boards! Batter boards give us the ability to make exact measurements during the building process. In the next couple weeks, the boards will help us with marking for earthwork, slab formwork, setting columns, and positioning plumbing stub-outs.

Students doing batterboards
distant students set a batter board
Addie through the site level
a site-level’s view of Addie
Paul through the site level
a site-level’s view of Paul

Milling

In addition to studio and site work, Adam Maggard, an Auburn University Forestry and Wildlife professor and Extension Specialist in Forest Systems Management, brought the Forestry Department’s portable wood mill to give a demonstration to students and faculty, mill two trees that were felled on Reverend Walker’s site, and to inspect the studio’s own portable mill. With Adam’s help, as well as Rural Studio Alum Will McGarity, and Professor David Kennedy, we milled cedar for a closet, and pecan slabs for exterior benches.

becca mills wood
Becca operating the mill
pecan slabs
pecan slabs
cedar boards
cedar boards

Windows and Hatches

An important component of Reverend Walker’s Home is a light & ventilation unit we are designing and building. The system takes the components of a single-hung window: light and ventilation, and separates them within an overarching frame. The goal is to produce a system that is more durable than the windows that are typically within budget.

single hung window
typical single hung window

The system features a fixed frame glass panel next to an operable ventilation hatch, which is covered by bug screen. By separating these systems we can potentially create a product that is comparably priced, and more airtight than conventional windows.

Reverend Walkers Window Unit
Reverend Walker’s Home unit
section drawings of unit
current iteration: sections through window and hatch
window unit plan
current iteration: plan of unit

After many iterations and with the help of Keith Cochran from Wood Studio, this is the current state of the system. It is a shop-built painted cypress frame containing a fixed glass window and an operable cypress hatch. We will be testing this design with a full scale mock-up in the coming weeks!

Taterhead the cat
Taterhead

That is all for now, dear reader. I implore you to return for more information as I continue to document our endeavors. My evening tuna is being served in the officer’s hall, so I must leave my crew to continue their work. They are a self-sufficient and hard-working bunch, and I trust them to meet and exceed my very high expectations.

Respectfully yours,

Taterhead

Getting Down to the Details Episode II: Attack of the Drawings

diagram of Test Building showing all details the team must draw

Live from behind multiple stacks of full-scale detail drawings, it’s the Thermal Mass and Buoyancy Ventilation Research Project Team! The team has continued their pursuit to draw every detail of the Test Buildings. These drawings have cemented aspects of the building such as cladding, roofing materials, and entryway design. Certainly, there is still much more to decide and conquer. Let’s check out what the team’s got so far.

Concrete Barrier Bargains

First up, a much-needed win for the TMBVRP team; they got concrete barriers! The Cooling Porch, a space for literal chilling underneath the Test Buildings, uses recycled concrete barriers as a retaining wall and seating. Road work being done on Highway 61 in Newbern revealed many of these stackable, concrete barriers just asking to be reused. The construction team doing the roadwork donated and delivered all of the extra concrete barriers straight to Morrisette Campus. However, this generous gift was not the only score for the team. Next, the team found more concrete barriers at the Greensboro Highway Department Office just 10 miles down the road. The Greensboro Highway Department has 40 more barriers and the team can have them if they can move them. Time to start the powerlifting team!

Cladding Conclusions

Meanwhile, as the team solidified the material of the Cooling Porch seating, they also came to exterior cladding conclusions. The last post touched on how the team committed to using timber for their open-joint cladding system. Now they have decided on wood species and size. The team chose Cypress in both 6″ and 8″ boards to clad the Test Buildings.Cypress is a locally available and weather-resistant cladding option.

Pod cross section showing cypress cladding system

The variation in board sizes allows for more flexibility around complex details. For example underneath the walkway, attached underneath the door, 6″ inch boards come up too short. On the other hand, 8″ boards overhang too much and interfere with the cladding on the Cooling Porch ceiling and Chimney. The mix of boards also allows for board spacing to differ slightly without drawing attention. Uniform board sizes make it easier to spot mistakes and the team is keen on hiding those from you.

A Smattering of Details

Because it would be entirely boring to describe each of these details; the TMBV team will just hit the highlights for you. First, the roofing material will be 1/4″ corrugated metal. While Rural Studio is no stranger to corrugated metal, this is a less common type. Being just 1/4″ in depth, this material has the advantages of durability and low price of normal corrugated metal, but with a more subtle profile. Below, you can see just how that ventilated roof and corrugated metal interact with the cypress clad chimneys and drip edge flashing. These were definitely some of the most complicated details due to the aerodynamic shapes of the chimneys and roof.

cut section through door showing door frame and walkway connection
full door section showing walkway connection

Next up is the door. Although the Test Buildings will be used as quasi-dorm rooms for 3rd-year students, the team does not want them appearing too residential. Just in case the polygonal shape and hovering nature of the Test Buildings don’t shout, “Experiment!” loud enough the door has got to be different too. The door acts as a punch through the SIPs wall and Internal Thermal Mass to emphasize that one is entering into an active system. This is done by highlighting the depth of the wall with a thin 13″ aluminum frame, slightly thicker than the wall. This detail was unabashedly stolen from the beloved Newbern Library project, the smart detail treasure trove.

And from the Details, a Mock-up is Born

After drawing and redrawing all those tricky details, Steve Long and Andrew Freear suggested the team practice building them before attempting them on the real deal. This is a time-old tradition at Rural Studio known as the mock-up. A mock-up is a condescended version of a building, or a small part of it, that allows students to practice and visualize construction. For example and as seen above, 20k Ann’s Home Project team built a wonderful mock-up where they tested all their cladding and roofing details to scale. The Thermal Mass and Buoyancy Ventilation Research Project team used this mock-up as inspiration when designing their own. You can take a look at the TMBVRP Test Building mock-up construction document set (CD set) below!

Axon and Axon section drawings of the pod mock ups

Every detail the team solved can be seen in the mock-up. The entire structure will end up being approximately 6′ x 6′ x 10′. The height is a bit substantial for a mock-up but practicing detailing the chimneys at full scale is very important. The team is making framed walls to the same thickness as the SIPs (Structural Insulated Panels) instead of building with SIPs for the mock-up. This will save a lot of time and money. The team finds the mock-up rather cute on paper though it won’t seem so miniature in person. They plan to start building the mock-up soon, but first, need to gather all the real materials they would use on the Test Buildings. It’s important they practice on something as close to the Test Building design as possible.

The Thermal Mass and Buoyancy Ventilation Research team is happy to be down in the weeds of detailing as their research becomes real. Thanks for Tuning in!