post frame home

The Stakes are High

Things have really gotten rolling with our 3rd-year class! Scroll down to see what we’ve been working on in woodshop, history, and Rosie’s Home.

Mocking It Up

Our main project in woodshop is to create a chair. However, before we could begin recreating our chair precedents, each team was tasked with crafting a mock-up that tested all of the most difficult aspects of their chair’s construction. We learned so much about joints, jigs, lamination, and even steam-bending!

Our testing phase is coming to a close, but we have learned from both our mistakes and successes and can apply that knowledge to our final chair.

Historical Visits and Tomfoolery

This month, we visited Gaineswood in Demopolis, AL, along with Magnolia Grove and The Oaks (Happel-Stickney Home) in Greensboro, AL. These houses were beautifully constructed and provided opportunities for fun photo ops between sketches.

1st-Year Frenzy

The 2021-2022 Foundation Unit students came to visit Rural Studio! We had a great time showing them around Newbern. On Saturday, we helped them build a variety of model stands for their latest project. The stands turned out wonderfully!

That’s the Plan!

Over the past few weeks, we’ve created many iterations of floor plans for Rosie’s Home, gradually improving the design. We also went on site to examine the post-frame construction and discuss the building’s corner details.

This week, we finalized our floor plan and slab details and decided on a new elevation scheme. We taped out our floorplan at full scale on the floor of our studio. Next, we staked out the footprint of the building and began setting up our batter boards!

After marking out the floor plan under the roof structure, we brought our clients Rosie and Frank out to show them our progress and present our projections for what the home will look like in the future. It was a great meeting, and we can’t wait to see what they think of the house when it is complete!

Check back in soon to see our progress on the foundation and framing plans!

Another Stud in the Wall

As promised, the big reveal.

Following the holiday season, Myers’ Home team returned to Newbern. After the annual Spring semester Neckdown week, the students took a look back at the projects’ goals and methods. What is Myers’ Home Project achieving through design and how can it be brought to life?

Generational Flexibility

Above all, Myers’ Home design aims to serve a family over generations by providing means of expansion within a protected shell. The team is also prioritizing material efficiency, buildability, and affordability as they evaluate how to build.

Originally, Myers’ Home implemented a post-frame structural system to create the protective shell essential to generational flexibility. The post-frame method is a simple structure – poles embedded in the ground or a footing with trusses and a simple roof system spanning between. However, the team needed to change aspects of the structural system for it to become sturdy enough for a longlasting, enclosed home.

Personalized Post-Frame

To achieve the desired decade-spanning design, the team customized the poles, trusses, and roofing. The poles were set in above-ground brackets rather than driven into the soil, bolstering longevity. The trusses had become inherently more complex with the addition of an attic. And, the roof system was designed in layers for thermal comfort and durability.

Subsequently, the team diagramed the whole process of construction to understand efficiency and method. As seen above, the team mapped out each step and considered the building timeline implications. As the team reflected on the more complex system and the steps to build, they reached a new conclusion. Post-frame is a fabulous typology, however, it isn’t what Myers’ Home needs.

A New Structure Ahead

But it’s not all over, in fact, it’s just begun! The four students made a quick turn, forget whiplash, and are on their way to Stud Framing City.

Discussing new detailing in Red Barn

Most importantly, the new method is, for the enclosed attic home, quicker than the original post-frame system to build. Scrapping the footings and columns, the home sits on a simple turndown slab allowing the stud walls to be quickly erected on top. Furthermore, and in line with the previous concept of the flexible model home, the only interior walls are for the home’s core.

Also, a quick maneuver with the trusses is underway! The new truss has the same pitch but the entire porch segment is sliced off, creating a heal. A heel? That’s right, and they aren’t talking about feet.

The new and improved attic truss system

Free Porch

Without the rafters or posts to dictate its volume, the porch can boldly go where no porch has gone before. In short, the porch is now free from the overall structure of the home. Now, there is no part of the integral structure which breaks the enclosed protective shell. The porch is no longer a weak point for the generational home. This is more in line with the intentions and goals of the design.

The Zip System shell wraps and shelters the home’s interior

The team is certainly enthusiastic about the new porch design challenge. The porch could touch the house lightly, tie in with a separate system, or stand entirely independent of the home structure. With all these options, the team is narrowing their infinity to perhaps a universe or two.

To inform the porch, the house must begin to speak a language. But what part speaks? Some might say it’s the details that do all the talking. The team dove into drawing details to determine which voice should be heard loudest and followed.

Beginning to define the porch’s language

And that’s where they are now, up in Red Barn drawing details, details, details. 1:1, markers-on-the-floor, shred-‘em-‘til-they’re-right details. They’ve run all around Newbern looking at past projects and local precedents for inspiration. Research in your own backyard!

So keep an eye out, these four can’t wait to show you their corners.

In Hale County

Yep! We’ve been here the whole semester! It’s time, dear reader, to spill the beans on our comings and goings, our hopes and dreams, our successes and failures, and our project. Come on in, make yourself comfortable. Pour a hot cup of tea, listen to our story. The tale of Rev. Walker’s Home project team is only the beginning.

Field with cows in Hale County
A common sight in Hale County

Our journey, as 5th-year Rural Studio students, begins in Hale County, in August. The county is a sparsely populated, tapering rectangle in West-central Alabama. The foothills of the Appalachian Mountains find their end in the northeast corner of the county. The densely forested rolling hills of the northeast quickly give way to the astonishingly flat plains known as the “Black Belt.” This area is named for the rich soil that is optimal for cultivation. Greensboro is the centrally located county seat populated by 2,291 residents. Ten miles south of Greensboro on Alabama Highway 61 is Newbern, home to Rural Studio headquarters. In Newbern, the beloved Red Barn, can be found. Red Barn, the workspace where the us Rural Studio students put pens to paper. We spend a lot of time in Red Barn, and its leaky windows and visibly tilted walls endear us to it.

Rev. Walker’s Project Team hard at work in Red Barn

The beginning of each semester at Rural Studio is marked by “neck-downs.” Neck-downs defines a time dedicated to maintenance of studio grounds, small projects, and the assistance of teams whose projects are in the construction phase. This Fall, neck-downs included repairing facilities at Perry Lakes Park in neighboring Perry County, assisting the Horseshoe Hub Courtyard team on their site, and taking care of odds-and-ends on Morrissette Campus. Typically, neck-downs lasts one week. This year, it was extended and incorporated into our studio schedule. Some of the work is ongoing and gives us moments throughout the week to put away the pencil and pull out the shovel. “healthy bodies, healthy minds” our captain, Andrew Freear, likes to say.

Simultaneously with the site-work around the area, our entire 5th-year student cadre worked to further the exploration into post-frame structures and formulate a thesis. The idea, first proposed by the 2020-2021 outreach master’s team, uses a post-frame structure to reduce construction cost and timeline. Our charge is to take the system and the efforts of the outreach team and expand on it in two didactic ways. We started by touring past projects around the county, exploring ancient barn structures, and documenting local building trends.

Becca enjoys Michelle’s Home

Taking note of the trend in the area to expand one’s home as means and needs allow, the 5th-year thesis project’s has developed into two expansion approaches. One strategy is a home underneath a large roof, provided by a post-frame structure, on an expansive foundation that will enable an owner to quickly add enclosure without compromising structure. This is Rev. Walker’s Home strategy. The other is a home that encourages interior expansion and customization by bringing the post frame structure into the envelope of the home. This is the Myers’ Home strategy.

Diagram of Reverend Walkers Home
Reverend Walker’s Home

Our team is designing and will be building Rev. Walker’s Home. This team was chosen in an age-old ritual, of which here I will not tell. We like to think of ourselves as hardworking, strong-willed, opinionated individuals who can even be considered fun. I am, of course, the leader of this motley crew. My name is Taterhead the Cat. I enjoy drooling on unexpecting scratch-givers and surveying my land, which Rev. Walker’s Home will occupy. I am a skilled delegator. My leadership style is strict yet fair, and I expect only the best work from my team.

The Site Cat being scratched by student
Team Leader: Taterhead the Cat Purrveyor of Wisdom

Here’s the rest of them: Becca, George, Paul and Addie. Becca has a three-legged cat named Rocko and is the maker of the fantastic yellow hats seen above. George is just a dude with no distinct personality traits. (Editor’s note: This is an unfair representation of George, a very impassioned individual.) Paul likes to spend his time collecting objects from the ground. He likes sheds. Addie has a dog named Pat. She drives the biggest truck in Hale County.

Pictures of the four student team

It will not be an easy path to walk with this lot. Their refusals of scratch-giving will be met with reprimand. But rest easy, dear reader, for I am at the helm and will guide the ship to clear waters. My hope for this journal is to provide a clear account of our journey to the edge and back, and to bring you along with us.

Until next time – Taterhead.