Test Box Experiment

Thermal Imagination

Live from HomeLab, it’s time to evaluate our experimental environment! While the Wood Chimney Experiment racks up data, the team is trying to better understand the thermodynamics of their Lab. Of course by “Lab” the Thermal Mass and Bouyancy Ventilation Research Project Team means their carport. Let’s get into it!

Quickly after building the Wood Chimney the team noticed sunlight hitting it’s lower half in the early morning. Although a small amount of morning sunlight will not stop the Optimal Tuning Strategy from cooling and ventilating the Wood Chimney chamber, it creates unequal conditions between experiments. One of the objectives of this research project is to understand if southern yellow pine is comparable to concrete as an internal thermal mass material. Due to concrete’s thermal properties, it is consistently used as a thermal mass material. If the team can prove that wood can also be a consistent thermal mass material when sized correctly the rural south can utilize their natural resources to provide not only structure in builds, but temperature and ventilation control. Therefore, these experiments need to have equal conditions.

The first step in creating a more equal environment was building a shade structure for the low, eastern light. Made of dimensional lumber and an extra blue tarp, the shade screen blocks any direct sunlight from hitting the chimney while allowing air to enter the bottom of the chimney. This will equalize the amount of heat from direct sunlight, also known as radiant heat, the Concrete and Wood Chimney’s experience. However, the radiant heat on the eastern side of the Lab, shown on the left above, experiences may lead to higher ambient air temperature around the Wood Chimney.

To understand if this is having a significant effect on the Wood Chimney in comparison to the Concrete Chimney the team got out the FLIR thermal imaging camera. Thermal imaging is simply the process of converting infrared radiation into visible images that depict the spatial distribution of temperature differences in a scene viewed by a thermal camera. This will help us understand the distribution of heat in the lab. From the thermal imaging photos, we can see the difference in temperature in the Lab. The eastern side, on the upper left, because of the radiant heat from the sunlight stays consistently warmer. The western side, on the lower right, is cooler than the rest of the space because it is mostly shaded from any sunlight. Also, due to the size of the Lab, there is clear heat stratification. As heat rises, it gets stuck under the ceiling. While this environment is not detrimental to the experiments, the team is hoping to be able to move the experiments to the Fabrication Pavilion on Morrisette Campus. There, the experiments will have more consistent shade in a much larger space. The larger space will make a more consistent environment as heat will stratify farther away from the top of the Chimneys.

The team has also begun thinking about their next scale of experiment. They want to test the Optimal Tuning Strategy at human scale. This means the space needs to be large enough for someone to experience the cooling effects as well as see what an internal thermal mass looks like in a space. Scaling up, besides being experiential, will also seek to prove that the Optimal Tuning Strategy is truly proportional and applicable for public buildings. The team has to consider what proportions of space will make the Human Scale Experiment data comparable to the Test Chimney data. This is not so straight forward as they need to make sure the experiments do not become too tall or tight as to impede quick, safe construction as the Human Scale Experiment will be a temporary structure for testing. The Thermal Mass and Buoyancy Ventilation Team is using the Optimal Tuning Application to design the Human Scale Experiment at this schematic phase. The application was recently published by Wolfram Demonstrations Project! The team will soon do a post on understanding and using the app.

Thermal image of Dijon the cat

Last, but not least, here is a thermal image of HomeLab mascot Dijon. No conclusions were made about Dijon based on his environment. Keep Tuning in as the TMVRP team works from HomeLab!

Raising Chimney

Live from HomeLab, it’s the Graduate Program! The Thermal Mass and Buoyancy Ventilation Research Project team members are officially Rural Studio master’s students. The team’s summer semester has started off hot with ventilation opening calibration.

Even with the latest ventilation opening adjustment, described in our airflow post, the data from the Concrete Chimney Experiment reveals the airflow is still choked. As you can see in the temperature signal graph below, the thermal mass surface temperature never rises above the interior air temperature as it should in an optimally tuned space. If we then look at the airflow graph below, we see that the updraft, bulk airflow during the night, is nearly double the downdraft, bulk airflow during the day. When the blue line is above zero, the system is in updraft and when below zero it is in downdraft. Both of these graphs allude that the thermal storage cycle and the buoyancy ventilation cycle are out of sync. This is due to a lack of air. Air drives the cycles as it brings warm air into the chimney to be absorbed and offloaded by the thermal mass.

The team examined their previous math for calculating the total area for the ventilation opening. They’ll spare you the gory details, but the predicted bulk air flow rate they were using to calculate the size was too small resulting in a ventilation opening that was too small. Thanks to the airflow sensors they no longer needed to use a predicted air flow rate and instead used the actual average airflow rate coming from the Concrete Chimney Experiment. After this recalculation the ventilation opening nearly doubled from 3/4” to 1 1/8”. The team then let the chimney do her thing for a week.

a graph showing two days of temperature signals, where the air temperature falls below the panel temperature
Black = Exterior Air
Dashed Gray = Interior Air
Orange = Thermal Mass Surface,
Dashed Orange = Thermal Mass Interior

The data is in and it is as hot as the Alabama asphalt. The team, along with their colleagues were correct in their assumption that the flow was being choked AND the new ventilation opening size is allowing the chimney to operate optimally! In the temperature signal graphs, the thermal mass surface temperature and the interior air temperature properly oscillate. Therefore, the thermal mass is absorbing the heat properly allowing it to be warmer than the interior air at times.

a graph showing two days of airflow data, where the downdraft is larger than the udraft
Blue = Bulk Air Flow

As you can see from the airflow graphs, the bulk airflow of the updraft and the down draft has equalized and is becoming more symmetrical. Both outcomes, in temperature and airflow, reveal there is now a proper amount of air moving through the chimney. The downdraft is still a bit more turbulent than the updraft however and the team wondered if this was due to the concrete pad underneath the chimney releasing heat it absorbed throughout the day. To combat this heat, the team jacked up their Concrete Chimney Experiment… literally!

To raise the chimney, in order to give it some more height via cinder blocks, the Thermal Mass and Buoyancy Ventilation Research Project used car jacks. The team will see if this helps with the heat interference and its possible effects on the air flow. 

two small white dogs in a car

As you can see Wolfie is still in town on his summer vacation! He and Copper like to observe the team work. To insure their safety as the chimney was being raised they watched from inside the car. They really love the car. For more science, design, and cute pets, stay tuned!

Calibrate and Graduate

Team is posing with their new outfit

Exciting things have been happening at HomeLab lately! First, the Thermal Mass and Buoyancy Ventilation Research Project (TMBVRP) Team were able to install airflow sensors into the Concrete Chimney Experiment. Second, the chimney has brought in some impressive data. And third, the TMBVRP team participated in an end of the semester presentation and round table discussion with their big sister team, the Mass Timber Breathing Wall Research Project, and a cast of professionals in the architecture and building science research field.

This week the team received their Sensirion differential pressure air flow sensors. The sensors record a difference in dynamic and static pressure which the team uses to calculate bulk flow. Bulk flow is the total airflow at the sensor location. The team installed two sensors into the Concrete Chimney Experiment, one at the bottom and one at the top, to measure updraft and downdraft ventilation created by the thermal mass.

Just to refresh your memory, updraft occurs during the night when the cool, night air is brought in the bottom ventilation opening, warmed by the thermal mass, and exhausted out the top. Downdraft occurs during the day, the warm, exterior air is drawn into the top ventilation opening, is cooled by offloading heat to the thermal mass,  and vents out the bottom.  Being able to measure the direction and amount of ventilation is critical to understand if the Concrete Chimney Experiment is performing as expected.

And the results are in, our initial measurements from the airflow sensors do show that during the day the chimney is operating in downdraft and during the night it operates in updraft. This gives us proof of concept, that thermal mass is able to alter the atmosphere inside the chimney so that it goes against the exterior environment.

graph showing airflow in the test chimney

The GreenTeg temperature sensors have also brought in proof of concept data, showing that the thermal mass is having a damping effect on the interior air. It is important that the temperatures of the thermal mass and interior air cycle with the daily swing in temperature so that heat is absorbed by the mass during the day and offloaded during the night. This shows that the internal thermal mass is effectively moderating the temperature in the chimney and causing continuous ventilation. We are continuing our testing to further calibrate the amount of ventilation to achieve the most efficient and effective heat transfer between the internal thermal mass and air.

Temperature signal graph comparison

To wrap up our undergraduate work, we had a roundtable presentation via Zoom to give an update on where our work is and share our exciting results with Auburn, our collaborators at McGill, and professionals in the architecture and building science research field.  This panel included Billie Faircloth, a partner and research director at the architecture firm Kieran Timberlake in Philadelphia, PA.  Second, we were joined by Jonathan Grinham, who is a Lecturer in Architecture and Research Associate at the Harvard University Graduate School of Design.  Last but not least, is Z Smith.  Z is a Principal and the Director of Sustainability & Performance at Eskew Dumez Ripple in New Orleans, LA.  

It was a privilege to be able to present and have a productive discussion with such esteemed professionals.  We gained valuable insight on how to best relay the work we are doing do both those in the research field and the common person. In addition, their backgrounds led to an intriguing discussion on how The Optimal Tuning Strategy could be implemented at the building scale. It was especially awesome to discuss the successful data the team recently got form the Concrete Chimney Experiment. Both the data and the discussion gave the Thermal Mass and Buoyancy Ventilation Research Project Team a boost of confidence and pride in their work. It not always easy for these architecture students to wrap their heads around the science, but the hard work paid off. Thank you to Rural Studio, Salmaan Craig, Kiel Moe, David Kennedy, and the reviewers for a positive end of the undergraduate phase of the Thermal Mass and Buoyancy Ventilation Research Project.

Final shout out to the incredible Mass Timber Breathing Wall Research Project Team. As they complete the paper on their research and graduate from the Master’s program they still had time to do something very sweet for their little sister team. They passed along their Rural Studio lab coats, crossing out their names and writing the names of the TMBVRP team members. Their work, dedication, and attitude could not be a better example for the TMBVRP team to emulate. From one research project team to the other, thank you for helping us whenever we needed and being the best big sister team imaginable. We hope to live up the legacy! Well, everyone, stay tuned (optimally tuned) this summer for the start of the graduate program at HomeLab.

If You Know, You Airflow

Ready for some more math? Well, you’re in luck! Today’s post is dedicated to calibrating the size of the ventilation openings on the Concrete Chimney Experiment.The Thermal Mass and Buoyancy Ventilation Research Project (TMBVRP) team has been researching equations for the “effective” opening.

diagram showing the exploded axon of the chimney test, with ventilation openings highlighted
exploded axon of the Concrete Chimney Experiment

The effective opening size differs from the total opening size because it accounts for friction. For example, 1’ x 1’ window has a total opening of 1 square foot, but due to friction caused by airflow around the edges of the window the effective opening may only be 0.9 square feet. With that concept in mind, we can look into why and how the TMBVRP team has been improving their experiment through trial and error.

diagrams showing changes to ventilation strategies
section through the concrete chimney showing the insulation and ventilation openings.

The original ventilation opening for Concrete Chimney Experiment was a 12″ long PVC pipe with a 3/4″ diameter. After reviewing the temperature data of both the interior space and thermal mass, the team saw that the airflow was being choked. This means the effective area of the opening was not allowing for enough ventilation. This caused kept the thermal mass from fully absorbing or offloading the heat from the air. The length to width ratio of the pipe was too high, creating unwanted friction, and slowing the airflow.

mathematical formulas explaining the change in ventilation hole size

For the next ventilation opening iteration, the team needed to reduce the friction by making the ventilation opening a “sharp opening.”  This means that the length/thickness of the opening is significantly less than the diameter of the opening.  The 1′ thick layer of GeoFoam on the top and bottom of the chimney was preventing the ability to have a “sharp opening.” So, the team carved out the top and bottom insulation in the shape of a cone to negate the friction. The bottom of the funnel was capped with a 6″ square of ½” insulation with a ¾” diameter opening. The ¾” diameter opening is the actual area of the opening, the effective area after we calculated for friction is only about ½” in diameter.

version two of ventilation hole sizing

Third times the charm when it comes to ventilation openings!  The ¾” opening in the ½” insulation had a diameter to thickness ratio of ~0.6.  After further investigation a true sharp opening needs to have a diameter to thickness ratio that is much less.  Due to this finding we replaced the ½” insulation with a 1/16 in acrylic sheet to achieve a ratio of ~0.1.  Even after all these calculations we won’t know for certain if we are achieving sufficient airflow in the chimney until we can measure the exact velocity.

version three of ventilation hole sizing

The Thermal Mass and Buoyancy Ventilation Research Project team is looking into how to install airflow sensors into the Concrete Chimney Experiment. Until then, they will keep on analyzing temperature data and designing their experiment.

At Rural Studio, students learn through construction that the design of a building goes far beyond our architectural drawings. Builders and construction workers are designers. Through the Rural Studio Research Projects students are now learning the complexities of designing experimental methods and scientific instruments. The TMBVRP team has developed a deep appreciation for this avenue of design they may not have considered before.

Another important note from this week; Copper’s brother Wolfie came for a visit! The brothers love chilling at HomeLab and keeping an eye on the Concrete Chimney Experiment. Stay tuned to see what the Thermal Mass and Buoyancy Ventilation Research Project Team learn next!