Based on our design development thus far, we have decided to incorporate a pole barn structure into our 20K Home design this year. In order to learn more about these type of structures and who is already building them in our community, we set off to do more research.
Typically, pole barns in this area are constructed using treated 6×6 wood posts and trusses composed of metal tubes, with either wood or metal purlins. We started talking with local contractors and manufacturers to get a better sense of pricing, construction options, details, and construction timeline.
After talking with Allen (one of the local pole barn contractors) he invited us to shadow him as he put up a 40′ x 120′ pole barn with his crew. On the first day the team installed all of the posts and cast the footings. We also helped them as they prepared for truss installation by establishing a datum to measure from.
On the second day: the team chopped the tops off the posts to level them, bolted the two halves of the truss together, and then raised them up atop the posts. It was helpful for us to observe the process and ask questions of the guys who do this every day. They’ve been an invaluable resource in helping us understand the possibilities and limitations of pole barn construction.
In conjunction with our research, we are continuing to design. We’re focusing on the “L” scheme with porches on two adjacent sides. We’re now diving further into the sectional implications of putting a small house under a big roof. We’re investigating different facade and insulation strategies and diving further into the details.
Wondering why there is a little house sitting under the fabrication pavilion at Morrisette House?
It all goes back to the Loeb Fellowship two years ago when our fearless leader, Andrew Freear, met another Loeb fellow, James Shen, from People’s Architecture Office (PAO). James and his team at PAO have developed the Plugin House, “an easily assembled house made from prefabricated parts. It is a design proposition–suggesting new building technology that considers financial, social, and environmental concerns.” Learn more about the Plugin House here.
So why is the Plugin House is in Newbern, AL? The idea is for PAO to join Rural Studio in exploring ways of reducing housing cost through design innovation. During “neckdown” week, Rural Studio students assembled the Plugin House in only five hours! Now living at Morrisette House, it’s a working prototype that allows PAO to experiment with prefabricated technologies and high speed manual construction. This first exercise is meant to be the beginning of a continuing conversation that will include the dismantling of the Plugin House to be reassembled as an improved version in a different location at the Studio early next year. Before moving to Newbern, this Plugin House was built as a demonstration unit at Harvard University and at Boston City Hall.
Thanks to James and his crew at PAO for this opportunity to learn and work together!