Preparing a Timber Pun for a Post Title

Live from HomeLab, it’s Wood Chimney Experiment preparation. The Thermal Mass and Buoyancy Ventilation Research Project team members are continuing their efforts to refine a passive cooling and ventilation system which can be deployed to public buildings in the rural South. Due to the fantastic results from the Concrete Chimney Experiment, the team is starting the Wood Chimney Experiment. They have developed an experimental method for designing and building chimneys which test the Optimal Tuning Strategy. They also have honed their data collection workflow and analysis. Now they can move on to testing how timber can work as a thermal mass. You can read about why we are using mass timber as a thermal mass here.

The first step in Wood Chimney Experiment preparation is gathering materials. The team collected sensors that the Mass Timber Breathing Wall team is no longer using. Rural Studio has been growing its scientific equipment stock which allows for reuse between research projects.  The TMBVRP team is inheriting data loggers, heat flux sensors, thermocouples, power supply, and airflow sensors. They will be using different temperature sensors, thermocouples and heat flux sensors, then are used in the Concrete Chimney Experiment. These sensors, like the GreenTeg Go Measurement System, will still deliver the proper temperature readings. This equipment is flexible and adaptable making it easily reusable between projects.

Sensors and power source for wood chimney experiment.
Reduce, Reuse, Re-sense!

Next, you might remember the team’s good friend, GeoFoam. GeoFoam is a type of dense expanded polystyrene foam usually used for earthwork under roadways. Both research teams have been able to use it as insulation for their experiments after the geofoam was donated to the Studio from a construction site. Remember, the team must cut smaller sections of GeoFoam from a huge 8’ x 4’ x 4’ block using a hot wire. The team was able to do so underneath the Morrisette Campus Fabrication Pavilion for a designated time and with faculty approval to ensure safety during the pandemic. They collected the rest of the batt insulation from storage in Brick Barn as well as materials for the structure of the experiment. Everything was hauled back to HomeLab for construction.

Next, the Thermal Mass and Buoyancy Ventilation team continued cutting down and shaping openings in the Geofoam. The top and bottom pieces of the chimney are made of two 6” thick pieces of GeoFoam that are adhered together as 1’ of insulation is needed for the proper U-Value for testing. The top and bottom pieces have cones carved out to ensure proper airflow. Resident King of Precision, Jeff Jeong, double and triple checks each piece of foam. This way the Chimney comes together like an airtight puzzle.

The base for the chimney is constructed out of 2” x 4” lumber and plywood. The legs of this base are taller than the Concrete Chimney Experiment to match its height after being raised. Another difference in the design of the experiments is the walls of the interior chimney which the wood panels will be attached to. The walls for the Concrete Chimney Experiment are, from the chimney chamber outward, concrete panels, insulation, plywood, and then more insulation. The walls of the Wood Chimney Experiment will be pine panels, insulation, ZIP sheathing, and then more insulation. Notice Dijon doing his best to help in the photos below.

Last, but not least, is pre-drilling holes for the concrete panels. The concrete panels will be screwed to the insulation, ZIP sheathing wall. There will be four walls to complete the chimney. Notice the grain direction of the panels. This edge grain allows for parallel heat transfer between the air within the chimney chamber and the pine panels. Not only is the Thermal Mass and Buoyancy Ventilation Research Project testing if timber works as a thermal mass but how the grain direction affects its efficiency as a thermal mass.

The Thermal Mass and Buoyancy Ventilation Team is excited for the Wood Chimney Experiment to come together. So are the kittens! The team would not leave you without a HomeLab mascot update. While Dijon mostly naps, Rosemary is trying to get some construction experience to build her resume. They’ve had to tell her she is not OSHA certified, but she is fine napping a safe distance from construction now. It was not a hard sell. Stay Tuned to see the completed Wood Chimney Experiment!

Insulation and Other Sensations

Oh hi, didn’t see you there behind my giant block of Geofoam insulation! Let me explain. Recently, Thermal Mass and Buoyancy Ventilation Research Project Team has been designing their first experiment, the desktop scale experiment known as “the chimney,” and building a mock-up of it.

The team used the data obtained from the thermal conductivity testing in Auburn University’s material testing lab along with their test concrete panel making experience to choose which concrete mix to use. They are going with Quikcrete Pro-Finish 5000, a high strength, smooth finish mix. Next, the team poured nine new concrete panels at the adjusted thickness. The thickness of the panels increased slightly due to inputting the exact thermal properties of the concrete mix into the code of the optimal tuning application.

The desktop experiment takes the form of a 3″ x 1″ x 1″ chimney with the thermal mass panels facing the interior. The desktop experiment needs to operate in nearly ideal conditions which means eliminating as many variables as possible. It is important to remember this is a scientific experiment of an unproven theory of how an internal thermal mass can be sized for a space to control temperature and promote proper ventilation. Therefore, to eliminate the variable of heat loss or gain from the exterior to the interior, and to understand how the thermal mass panels themselves are working, the chimney needs to be highly insulated.

When you need R50 insulation, even for such a small structure, it can get expensive and big. Their creative solution to getting the proper insulative value without spending hundreds of dollars per test was combining Geofoam and Rockwool! EPS Geofoam is much like rigid insulation but is typically used for earthwork such as building up underneath highway on-ramps. It is very dense giving it more insulative value per inch. Rockwool is a rock-based mineral fiber insulation. Thankfully, Rural Studio had extra R30 from a previous donation. The Geofoam was also donated, the Breathing Wall Mass Timber team got in touch with a construction operation that had extra and transported it to Newbern. In the drawing above you can see the concrete panels screwed onto a piece of 1/2″ OSB and 2″ Geofoam which is then surrounded by 9″ of Rockwool then encased by another layer of 2″ Geofoam. This combination of materials results in R50 insulative value.

The Geofoam comes in giant 8″ x 4″ x 3″ blocks because they are typically stacked underground. So another creative solution was needed, how to cut it down to the size we need. The TMBV team did not have to think too hard on that one because their big sister research team, the Breathing Wall Mass Timber squad, had already built a hot wire cutting system for their own Geofoam needs. A copper wire was spanned at the desired height above a table and heated using cables and an external power source.

Next, the Geofoam block was slid across the table and cut through by the hot wire. Once the Geofoam is at a more manageable size it can be cut using a hack saw. Shout out to the best big sister research team ever, Fergie, Jake, Preston, and Anna, the TMBV team appreciates you!

Whew, that was a lot of insulation talk! To ease everyone’s mind here is a beautiful Newbern sunset. See you next week!