horseshoecourtyard

Prepping for walkway structure

In preparation for putting up the wall plates, for the walkway, the Horseshoe Courtyard team set up scaffolding on-site, and ground off the old threaded rods on the East facade. These rods used to be part of the structure of the historic balconies, back in the late 1800s.

Testing jig, and ease of temporary attachment to the wall with Tapcons and washers. Initial leveling of tabs done with string attached to the 2×4.

The team also took a day trip back to the shop to cut the 5/8 inch threaded rods that will be used to fasten the walkway pieces, as well as the footing plates to the concrete. And the 1/2 inch rods that will connect the screens to each other.

From a pile to a truckload!

After months of fabricating at the shop, we are finally back in Hale! Thanks to Mason, and Shane from Stillwater, we were able to take all the pieces from Jim’s shop to Metal Works, and finally to Morrisette.

The last few pieces the team worked on were for the walkway, which were dry-fitted at the shop before delivering everything to the galvanizing plant.

We are incredibly grateful for the opportunity to have spent time at the shop and become empowered with new metalworking, and welding skills!

Luis at the grill

What is a celebration without tacos? After wrapping up fabrication, Luis and Flo made carne asada and al pastor tacos! A huge shoutout for them, not only for teaching us, and making sure we didn’t injure ourselves but for sharing stories and becoming part of our team.

2,200 Holes and Counting…

Over the last couple of weeks, the Horseshoe Hub Courtyard team has continued to fabricate the screens in the shop, and are nearly done! After working on the shorter eight-foot screens, the team moved on to working on the nine-foot screens that are above the stage and near the main entrance, as well as 18-foot screens and corners. Thanks to the jigs that were fabricated, a small assembly line was created to facilitate making the screens as equally as possible. 

This past week the team finished cutting and perforating all the steel tubes for the footings, walkway strut, and wall plates and started welding the tabs to the wall plates. Also, a huge shoutout to Zane and Cassandra from Blackshop Birmingham for donating the laser-cut plates that make-up most of the walkway, they saved the team weeks worth of work!  

In other exciting news, the team took a trip this past Monday to Hunter Trees LLC and tagged the trees for the courtyard! Thirteen beautiful single trunk, Natchez Crepe Myrtles, which will be planted on site shortly after the screens are up.

Let’s Fabricate, Y’all!

This week the Horseshoe Hub Courtyard team has been in Birmingham at Turnipseed International working on fabricating the eight-foot screens that will be on the north end of the site. Huge thanks to Jim Turnipseed for his continued generosity and his crew Flo and Luis! They’ve learned so much in a short amount of time.

They’ve cut all of the angles (2″x3″x1/4″) and plates (6’x2″x1/4″), mitered, beveled, perforated, and started to weld the corner of the frames. They began fabricating the shorter screens first to get accustomed to working with the material and tools, and understand what jigs they will need.

Stay tuned!

Week 76

Hi friends! Lots to catch up since our last post! After many weeks of rain in April, we have designed, built, put up and down our full-scale mockup. Some on Morrisette to test if the 18’ screens would stand safely, and finally on site. As always mock-ups are the best tool for making decisions, so as we were putting up the screens, we made some changes to the design as we saw how the space shaped out. Also, thank you Andrew, Steve and Mass Timber team for helping us raise the 18′x18′ Screens!

Luckily the mock-up was ready by the time Pig Roast came around the corner, and it helped us study how people inhabited the space. Not only as a large crowd but also when the Horseshoe Farm Fellows had one of their weekly meetings in the courtyard.

We have also had many pin ups and meetings in the last 2 months. We had a chance to meet with Zane Morgan and Cassandra Kellogg twice! They are not only super generous with their time, but also incredibly helpful when talking to us through some of the details we have been working through. We also had a visit from David Hinson, whose excitement about the project energized us to keep pushing forward! As well as a long, but incredibly helpful call with David Hill, in which we learned some more key information about tree choosing, and soil conditions of our site.

Additionally, in the last two weeks, we have spoken to Joe many times, in order to work through some of the structural questions of the walkway and screens. We also visited Jim Turnipseed to update him on the newest design proposal. We are incredibly thankful for Jim’s generosity with material donations and for letting us use his shop when the time comes to fabricate the screens!